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Date:2016.05.11 Source:Zhengzhou Xiuchuan Diamond Tools Co., Ltd. Views: | |
These days, cable-Development Co., Ltd., 145 Lang won the first session of the glorious American Minerals, Metals and Materials Society (TMS American Association) 2016 Best Practices Award for green news to China's carbon industry a big surprise, the first 29 winners of the award in 1986, he became since the establishment, also the first Chinese national winners. Spring in March, the reporter walked into Lang Shining corporate headquarters is located in Beijing, over the years to share his successful experience of the pre-training anode green production and energy technology research and development. It is also because of this dedication and focus, so that has a 145-year old tradition of world-class science hall, leaving the Chinese people's moments. TMS American Association will celebrate the best green practices first Chinese winner American Society of TMS is the nation's minerals, metals and materials leading professional societies, and is one of the few professional organizations include the materials, engineering, mineral processing, primary aluminum production, basic research and advanced materials applications. Every year, the organization selected the best individual or group in the field of materials science and engineering and to reward outstanding contributions. Best Green Practices Award to recognize in the production of green, energy-saving technologies and original scientific research and research into successful business practices, promote technological innovation throughout the industry leader. Lang Shining is to demonstrate that all of this practitioner. One of the top professional association recognized the prerequisite is to have respected industry experts recommend. Lang Shining The award, we got three senior industry experts to write letters of recommendation for the privilege of this "treatment" in TMS Society century-old also rare. There is such a statement in his presentation word: This award recognizes the originality of the work carried out in the petroleum coke prebaked anode production in the field of environmental management, and waste heat power generation area. Let's look at Lang Shining efforts to that end made it. In 1998, the cable-Development was founded 18 years of business history is a history of exploration and discovery of the history of struggle, they adhere to the "green prebaked anode, energy-saving technologies and prebaked anodes prebaked anode" concept, go "clean production, green carbon "road. Prebaked anode belonging to the SFC industry classification C6150 graphite and carbon products industry. Beginning in 2010, Lang Shining led to the development of the cable through the practice of research as carriers, to reduce emissions from the "three wastes" comprehensive utilization of pre-production process of the anode material culture within the monitoring of the entire industry. Through the whole production process to improve the dust collection system and flue gas purification systems for petroleum coke calcination process temperature, the temperature of flue gas recycling comprehensive utilization of the art facility to meet 80% of electricity demand, and greatly improved our pre quality and overall energy consumption and process training anode material. Cable through the development of innovative research and development of cogeneration projects, converting the calciner flue gas waste heat discharged into electricity since September 2011 and power generation equipment is working properly. Currently stable power generation in 4000kWh, the annual power generation 4.5MW, the whole plant to meet 80% of electricity power. Per day generating 90,000 kWh, electricity savings of more than 40,000 yuan per day, directly generate economic benefits of more than 2,000 yuan. And every year, but also carbon dioxide emissions of 20,000 tons, saving 10,000 tons of standard coal. Concept and development model in the pre-anode culture industry to explore comprehensive utilization of resources and technology, commercial operation of the upgrading of traditional industries, technological innovation and recycling economy, is significant. Cable unremitting exploration through development, has been highly recognized global professional circles. "Thirteen Five" plan to launch the new materials industry soon realized Suotong internal "highly innovative" By 2016, China's new materials industry, "Thirteen Five" project near the "end", the fastest will be launched this year, the new graphite and carbon materials, with its excellent performance and can be widely used in the new energy automotive, aerospace and other field, become the focus of development of the object. Meanwhile, this year, high-performance structural materials of steel, special steel, aluminum alloy, carbon fiber, light fiber and other high-performance fiber materials, high-pressure special functional materials and other new material graphene have achieved rapid growth in the total amount of these materials are present It is still relatively small, but the development of new materials, industrial raw materials accelerated the pace of transformation and upgrading of key materials. In this regard, Lang Shining said, it has been, through the cable will be three per cent of annual income for R & D investment, and increasing every year. Suotong development R & D center is the only provincial-level Chinese petroleum coke resources utilization Engineering Research Center, has advanced carbon materials laboratory analysis and testing centers, the introduction of the world's most advanced carbon materials testing equipment, to complete the production process of the carbon material laboratory simulation, performance analysis and elemental carbon material testing instruments and equipment for the world's advanced level of scientific research provides a powerful hardware protection and intellectual support. Suotong has hosted and participated in the formulation of national and industry standards totaled 21, with 23 patents, R & D capability in the domestic leading level. Trying to support research and development of metal smelting industry, carbon materials technology, promoting technological upgrading of traditional industries, petroleum coke used in the research field of new carbon materials, petroleum coke non-renewable resources used efficiently. At the same time, supporting sound scientific research facilities, professional and reasonable knowledge structure and innovative, vibrant research and development team composed of the cable through the development of efficient R & D platform, created calcined petroleum coke Comprehensive technology to the world's advanced level of high performance prebaked anode production technology and promote the development of technology industries, but also for the development of enterprises into endless vitality, so that "through cable" brand continues thespians. In addition, the cable through the course of development, corporate culture and front-line workers "highly innovative" never slack. Lang Shining believes Suotong been able to achieve today's results, thanks to companies jointly recognized corporate culture and philosophy and practice innovation frontline staff and reasonable proposals Employees recognized for the corporate culture so that the path of development Suotong green go more smoothly, where social responsibility is Suotong soul of enterprise culture. According to Lang Shining introduced a few years ago when he decided to disregard higher "compliance costs", and adhere to green, when green road, inside there are some voices do not understand, but it is precisely because the future development pattern analysis of the industry and a strong sense of social responsibility, making them bridge their differences, are united from top to bottom, to jointly promote the scientific development of enterprises in the front line of the road. Green Enterprise development is inseparable from ordinary workers. "Our innovative front-line employees are the main force." Said Lang Shining. Each year, piecemeal reform and rationalization proposals from front-line workers to bring the cable through at least tens of millions of profits, "multi-standard anode production technology", "low permeability prebaked anode technology", "petroleum coke powder coke preparation prebaked anode "and other domestic first-class process improvement;" high current density prebaked anode development "," new temperature measurement system in the calciner temperature Measurement "and other original innovation projects up to world-class level;" prebaked anode whole life quality control technology system development and application of "" 500KA large prebaked anode cell technology development and industrialization, "is to reach the international advanced level. These reforms and inventions such Suotong environment better, more efficient and less emissions. To this end, the company took out a 5% cost savings annually reward inventors, in order to stimulate greater innovation and enthusiasm of employees. Suotong first in the industry use of advanced cogeneration technology, make full use of petroleum coke calcination waste heat generated during power generation capacity can not only satisfy the production demand for electricity, but also to meet the needs of life and factory workers warm bath water, after the water treatment plant for the entire road and green, this new technology is known as the industry "model." To name the prebaked anode industry, carbon industry innovation In front of honor, glory Lang said that winning the greatest significance lies Suotong "clean production, green carbon" approved the concept, over the years, we have been committed to the cable through green technology, to maximize the utilization of resources, emphasizing energy saving, reduce costs and pollution, and this concept can help reverse the people for the carbon industry stereotypes, take off their hats and high energy consumption. Prebaked anode, commonly known as aluminum with carbon for pre-baked aluminum reduction cell as the anode material. With the vigorous development of the aluminum industry, the industry has also ushered in the rapid growth of prebaked anode period, but for a long time, people prebaked anode impression that "dark and dirty", "filled with dust," it is the real deal of energy intensive industries However, according to Lang brilliant introduction, this is actually a misunderstanding, not a pre-baked anode high energy consumption industries. The main raw material is prebaked anodes petrochemical by-product of petroleum coke and coal chemical by-product of coal tar, brilliant Lang said: "The original petroleum coke are unwanted, it is because the development of aluminum industry has brought prebaked anode development, now 60% of petroleum coke used in aluminum with carbon. " In Lang Shining opinion, prebaked anode industry is to achieve comprehensive utilization of resources typical of the industry, which implements the petroleum coke turning waste into treasure, is an important part of the circular economy industrial chain. In the cable through, for example, through years of technological progress, the company's current production of prebaked anode power consumption of about 140 kWh / ton, while the use of cogeneration, can produce more than 110 kwh / ton, one plus one minus, power there are 30 kWh / t. According to Lang brilliant presentation, different from prebaked anode graphite electrodes, graphite electrodes to be graphitized, it requires a lot of power, but without pre-baked anode graphitized, so do not need a lot of power, so it is not energy-intensive industries. On the environment, Lang Shining, "he said prebaked anodes emissions of sulfur and nitrogen is very low compared to steel mills, cement plants, power plants smaller. Our factory in Shandong now these two indicators have reached 50ppm or less, and Europe, very advanced. " Since it is typical of the comprehensive utilization of resources industry, why prebaked anode would be considered a high energy consumption it? This is from November 2010 release, since March 1, 2012 implementation of the "pre-baked anode aluminum electrolysis energy consumption per unit product," talking about the national standards. In this national standard, the existing pre-baked anode aluminum electrolysis process integrated enterprise unit product energy consumption limits specified limits, the firing step overall energy consumption should ≤1230kgce / t, forming the firing step overall energy consumption ≤180kgce / t, assembly step overall energy consumption ≤13kgce / t. "Why do people think the past is prebaked anode high energy consumption it?" Lang Shining, "is because of this data." For a long period of time, the production of carbon industry to develop or several product standards and analytical testing methods revised standards by 1978. With the development of the management structure and the adjustment of carbon aluminum industry, the old standards are not accurately reflect the actual production industry, it is difficult to adapt to the needs of production development. Therefore, in order to reverse the cognitive errors due to inaccurate data cause, driven through cable and other units, this national standard in December 2014 has been revised, these "a look that is high-energy" criteria correct. In the new national standards, the existing pre-baked anode aluminum electrolysis process integrated enterprise unit product energy consumption limits the limit value, the comprehensive energy consumption per unit of product firing step ≤350kgce / t, comprehensive energy consumption per unit of product molding process ≤30kgce / t, comprehensive energy consumption per unit of product firing step ≤130kgce / t, comprehensive energy consumption per unit of product assembly process ≤11kgce / t. Energy standard times lower, reducing overall energy consumption indicators of the entire industry, and promote the development of energy-saving industry, but also to make aluminum from carbon industry take off the high energy consumption of caps. Behind the seemingly simple data change, the development of long-term commitment is Suotong best proof of green practices in this industry transformation process, but also through the development of a full cable cost advantage, leading technology achievements of its core competitiveness, so that his fierce competition in the industry, becoming the industry leader. Resource recycling industry represents the direction of human civilization, but also the main objective of the cable through research and development. Adhere to the "green prebaked anode, energy-saving technologies and prebaked anodes prebaked anode" concept, go "clean production, green carbon" road, in the production process, Suotong continuing to explore recycling economy development model, the development of aluminum with carbon prime resource utilization of new technologies, promote green industry, environmental protection and sustainable development. "Over the years we have been working on the application of green technology, to maximize the utilization of resources, emphasizing energy efficiency, reduce costs and reduce pollution .TMS Best Green Practices Award is a strong recognition of our work, we want to support in the TMS next, our technology can be extended to the entire industry. "at the ceremony Lang shining acceptance speech echoed ......
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